Conventional Vertical Milling Machines

The vertical mill, or knee mill, is the most popular style of milling machine worldwide. Its versatility allows for a variety of industrial applications, including dye and mold making as well as automotive and aerospace parts production. Featuring a vertical spindle with a quill, these machines excel at single-sided milling and drilling.  Common table sizes are 9”x49” and 10”x54” and come with a 40 taper or R8 spindle. KNUTH includes many industry standard features on our vertical mills including: air powered draw bar, X or X & Y powered axes, DRO, and a coolant system.

The vertical mill, or knee mill, is the most popular style of milling machine worldwide. Its versatility allows for a variety of industrial applications, including dye and mold making as well as autom...

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Our Vertical Mills

Displaying 1 to 12 of 12 machines
Mark Super - Multi-side milling/drilling machine with automated feed in the X axis, automated quill feed and tapping unit
2 models

Mark Super Series

Multi-side milling/drilling machine with automated feed in the X axis, automated quill feed and tapping unit

Table dimensions: 31x9 in
Travel X-axis manual / autom.: 19 / 22 in
SBF 40 TV 1000 - Universal milling/drilling machine with automated drilling feed, compound sliding table with driven X axis and swiveling gear head

SBF 40 TV 1000

Universal milling/drilling machine with automated drilling feed, compound sliding table with driven X axis and swiveling gear head

Table set up area: 29x8 in
Travel X-axis: 19,7 in
MF 1 VP (R8) - Vertical milling machine featuring automatic feed on X axis, tilt and swivel head, and pneumatic tool clamping

MF 1 VP (R8)

Vertical milling machine featuring automatic feed on X axis, tilt and swivel head, and pneumatic tool clamping

Table set up area: 49x9 in
Travel X-axis: 29,9 in
FPK 4.3 • FPK 6.3 - Our new generation of machine tools with automated feed and infinitely variable spindle drive
2 models

FPK 4.3 • FPK 6.3 Series

Our new generation of machine tools with automated feed and infinitely variable spindle drive

Travel X-axis: 19,7 in - 23,6 in
Table dimensions: 16x31 in - 18x33 in
MF 5 VP - With large traverse paths, automatic feed in the X and Y axes, swiveling milling head and pneumatic tool clamping

MF 5 VP

With large traverse paths, automatic feed in the X and Y axes, swiveling milling head and pneumatic tool clamping

Table set up area: 54x10 in
Travel X-axis: 31,5 in
VHF 3.2 - With swiveling vertical milling head, automatic servo feed in all axes, horizontal spindle and swivel table

VHF 3.2

With swiveling vertical milling head, automatic servo feed in all axes, horizontal spindle and swivel table

Table set up area: 54x13 in
Travel X-axis: 39,4 in
UWF 3.2 - With universal type milling head, automatic feed on all axis, swiveling table and horizontal spindle

UWF 3.2

With universal type milling head, automatic feed on all axis, swiveling table and horizontal spindle

Table set up area: 54x13 in
Travel X-axis: 39,4 in
UWF 5 - Heavy console milling machine with stable SK 50 spindle in the universal milling head, horizontal milling spindle, as well as swivel table and automatic feed in all axes.

UWF 5

Heavy console milling machine with stable SK 50 spindle in the universal milling head, horizontal milling spindle, as well as swivel table and automatic feed in all axes.

Travel X-axis: 29,5 in
Table dimensions: 52x14 in
UWF 6 - With extended travel on axes, universal type milling head, ISO50 spindle, automatic feed on all axis and swiveling table

UWF 6

With extended travel on axes, universal type milling head, ISO50 spindle, automatic feed on all axis and swiveling table

Travel X-axis: 51,2 in
Table dimensions: 63x14 in
KB 1400 - Optimal for heavy machining of large workpieces with swivelling vertical milling head and infinitely variable speed

KB 1400

Optimal for heavy machining of large workpieces with swivelling vertical milling head and infinitely variable speed

Table set up area: 55x16 in
Travel X-axis: 37,4 in
Servomill® UWF - Servo-conventional milling machine with large work area and universal cutter head
3 models

Servomill® UWF Series

Servo-conventional milling machine with large work area and universal cutter head

Travel X-axis: 35,4 in - 55,1 in
Table dimensions: 49x18 in - 79x20 in
KB 2100 - Heavy-duty bed-type milling machine with universal milling head in Huron design for demanding cutting operations

KB 2100

Heavy-duty bed-type milling machine with universal milling head in Huron design for demanding cutting operations

Table set up area: 83x20 in
Travel X-axis: 59,1 in

FAQ's

On a conventional milling machine, the longitudinal movement of the table is generated manually by turning a handwheel connected to a spindle. This spindle moves the table along the X-axis. Alternatively, the longitudinal movement can be achieved by a mechanical feed driven by a motor. The feed can be set at different speeds. These methods allow precise adjustments during machining.

A 5-axis milling machine is a machine that can move the milling tool or workpiece along five axes simultaneously. Unlike a traditional 3-axis milling machine, which allows movement along the X, Y and Z axes, a 5-axis milling machine adds two additional axes of rotation (usually A and B). These additional axes allow for more complex machining and greater flexibility, as the workpiece can be machined at almost any angle. This reduces the need for multiple workpiece clamping operations and increases precision, which is particularly useful for complex geometries in the aerospace, medical and automotive industries.

Each model presents a range of speeds, but our machines can go from as low as spindle speed as 40rpm up to 4200rpm.

As always, it’s important to consider several variables when choosing a vertical milling machine. They include: - What size and type of material you’re machining - Level of precision required - Available workspace - Spindle power/speed - Axis travel - Type of control system - Tooling compatibility with any tools you already have/plan to use - Need for coolant system - Manufacturer support and warranty

Technically a vertical mill can be used for large scale production, but it’s not the most efficient mill as it has a lower production output than its horizontal counterparts. Vertical mills instead excel at smaller, more precise and/or intricate work where accuracy is important.

Conventional milling machines: Care and flexibility for excellent results

Conventional milling machines have been the backbone of the metalworking industry for decades. Although modern CNC machines now dominate in many workshops, conventional milling machines have maintained their place - and for good reason. They offer a combination of flexibility, precision and cost savings are especially attractive to smaller companies and specialized applications. But what exactly sets these machines apart, and why are they still important?

Basics of Milling Machines

In a conventional milling machine, the workpiece is machined by removing material. A rotating cutting tool moves in different directions over the surface of the workpiece, removing the material. The movement of the tool and the workpiece is done manually by the operator. This is in contrast to computer-controlled machines (CNC), where movements and processes are automatically controlled by a program.

Conventional milling machines essentially consist of the following main components:

Milling head: This part holds the rotating tool and allows its precise movement along the desired axes.

Table: The workpiece is fixed on the table and can be moved along the X and Y axes.

Feed mechanisms: These allow the operator to move the workpiece manually or mechanically towards the rotating tool.

Advantages of conventional milling machines

1.    Cost savings: A key advantage of conventional milling machines is their cost-effectiveness. Compared to CNC machines, they are significantly cheaper to purchase and maintain. They are an attractive option for many workshops that only occasionally need to produce complex parts or have a small budget.

2.    Flexibility and quick adaptation: For smaller batch sizes or one-off production, conventional milling machines offer unbeatable flexibility. The operator can react quickly to unexpected changes in the design or tolerances. While CNC machines often require complex programming work, with conventional machines an experienced operator can make adjustments directly on the workpiece.

3.    Learning and craftsmanship: Working with a conventional milling machine requires manual skill and experience. Many operators or skilled workers appreciate the tactile feedback and control that a manual machine offers. In addition, working with these machines is considered a basic skill that many experts in metalworking consider essential.

Disadvantages and Limitations of Conventional Milling Machines

Of course, conventional milling machines also have their limitations. They are less efficient in the production of large series, as manual operation requires time and personnel. They are also less suitable for extremely complex geometries or very tight tolerances, which can be better implemented using modern CNC technologies.

Another disadvantage is the high level of experience required to operate a conventional milling machine. Errors can occur more quickly and usually have a greater impact because the operator does not have computer-aided support. Therefore, the qualifications of the skilled workers play a crucial role here.

The Future of Conventional Milling Machines

Despite the ever-increasing digitalization and automation in metalworking, the conventional milling machine will probably retain its place in the industry in the future. It offers invaluable advantages, especially for small workshops and specialized applications. Many companies use conventional machines in parallel with CNC systems in order to benefit from both worlds.

Understanding how these machines work and how to use them correctly remains an important qualification for users, even in the age of automation. Conventional milling machines are more than just relics of days gone by - they stand for precision, flexibility and craftsmanship that do not lose their value in an increasingly digitalized world.

Buy a conventional milling machine from KNUTH

Are you looking for the best milling machine for you? At KNUTH you will find an extensive selection of powerful conventional milling machines that meet even the most demanding requirements. Our range offers suitable solutions for various applications and many of our models are immediately available. Request a quote conveniently via our website and let our experienced team advise you in detail. Whether by email or telephone - we will be happy to help you find the ideal milling machine for your individual needs.

Complete service: From installation to maintenance

Our service does not end with the purchase of your machine. We support you with installation and commissioning and offer training so that you and your team can enjoythe full potential of your new machine. Our technical support and repair service are always at your side and our network of service partners ensures quick on-site assistance. Thanks to our well-stocked spare parts warehouse, components for older machines are also quickly available. This way we ensure that your milling machine works reliably and lasts for a long time.

Need help finding a machine?

We will gladly assist you in making the right decision to achieve your business goals

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