ACE Laser PRO 4020 20R - High-power fiber laser cutting system with shuttle table, wide machining and performance spectrum, gas console and filtered vacuum system
ACE Laser PRO 4020 20R - High-power fiber laser cutting system with shuttle table, wide machining and performance spectrum, gas console and filtered vacuum system

ACE Laser PRO 4020 20R

SKU : 141114

ACE-Laser PRO series machines feature a cutting system that sets new standards for price and performance. The have been designed to optimize cutting processes and provide superior parts quality. These machines guarantee high productivity, safety, and reliability. Extensive standard equipment ensures efficiency and versatility. These characteristics make the ACE-Laser the first choice for industrial laser cutting applications - from complex workpieces with lot size 1 to large-scale series productions in the electronics, aerospace or automobile industries.

  • High cutting power with 12 to 30 kW laser sources
  • Robust design with premium components
  • Complete cutting package with filtered vacuum system
  • Comprehensive KNUTH Service: setup, commissioning, and maintenance
Working area
Table dimensions 4000 mm x 2000 mm
Workpiece weight (max.) 2500 kg
Axis acceleration X- / Y-axis 15 m/s²
Axis acceleration Z axis 15 m/s²
Travels
Travel X-axis 2050 mm
Travel Y-axis 4100 mm
Travel Z-axis 370 mm
Rapid feed
Rapid feed X-/ Y-axis 180 m/min
Z-axis rapid feed 35 m/min
Change time at cutting table 20 sec - 23 sec
Accuracies
Positioning accuracy 0,03 mm/m
Repeatability 0,03 mm/m
Laser
Fiber laser 20000 W
Shaft length 1,08 ± 0,5% µm
Beam power max. 20000 W
Supply voltage AC 380V ± 10%
Cutting capacity in structural steel 40 mm
Cutting capacity in stainless steel 40 mm
Cutting capacity in aluminum 25 mm
Drive capacity
Machine drive capacity X-axis 2,9 kW
Machine drive capacity Y-axis 1,3 kW
Machine drive capacity Z-axis 0,75 kW
Measures and weights
Overall dimensions (length x width x height) 11,54 m x 4,1 m x 2,52 m
Weight 9288 kg

  • ACE Laser Pro laser cutter systems have been designed for the use of high-power laser sources and for working with high workpiece weights
  • Work area dimensions can be selected from 3000 mm x 1500 mm to 6000 mm x 2000 mm
  • The machine frame is made of an thermally treated weldment for a tension-free construction - this ensures long-term repeatability for all cut parts
  • The precision linear guides require minimal maintenance and are designed for long-lasting precision and high cutting speeds
  • High-precision rack-and-pinion gears on the X and Y axis ensure superior and reliable positioning accuracy
  • Powerful servo motors on all axes ensure high dynamics, i. e. fast response to control signals
  • This allows precise adaptation of the feed for the respective cutting conditions
  • To ensure operator and environment safety the cutting system is totally enclosed, and a custom safety glass window provides a clear view to observe the cutting process inside the machine
  • An automatic changer table system minimizes down-times by allowing simultaneous loading and unloading of the table during the cutting process
  • Perpendicularity and squareness tolerance for laser cutting acc. to DIN EN ISO 9013-1

Control

  • The FSCUT8000 CNC control is based on a modern EtherCAT bus system that was developed for high-power lasers above 8 kW
  • It is very user-friendly and provides extensive functions
  • FSCUT is one of the leading EtherCAT controls for laser cutting systems in the market
  • HypCut is a customized software for high-power laser cutters and allows smart production
  • It supports planning and scheduling to simplify the system’s production management

Cutting head

  • Smart cutter heads of the BLT 6 series also were custom designed for high-power laser cutting systems with max. 40 kW power
  • A completely new beam path design with optimized lenses and dual dust collector ensures reliable cutting performance as well as easy setup and maintenance
  • The Smart-Piercing and Auto-Recut functions fulfill the strict requirements for air-assisted and N2-assisted high-power cutting and significantly improve efficiency and yield
  • Auto-Recut: A real-time cut sensor ensures constant cutting performance by detecting uncut path sections and automatically recutting them
  • Smart piercing: Real-time monitoring of the piercing process allows immediate start of the cutting process when pierced - eliminates waiting periods for significantly increased efficiency
  • Slag-free laser cutting: Laser beam monitoring allows prompt shut off when reaching the contour end, resulting in a virtually slag-free cut.
  • Easy maintenance: The modern drawer-type design allows quick replacement of lens guards and lenses
  • Lens guard monitoring: An optimized algorithm in the sensor prevents tearing of the lens guard due to contamination

Height control

  • The FSCUT laser cutting system also includes a capacitive height control. Functions like height sensing, segmented and stepped plunge-cutting, detecting and finding workpiece edges, vibration suppression, etc. can be implemented via Ethernet communication
  • The latest anti-collision function can effectively prevent tilt collisions in production

Laser source

  • HP series CW multi-module fiber lasers from Raycus come with 4000 W to 40 kW power and feature high electro-optical conversion efficiency, high beam quality, high energy density, wide modulation frequency bandwidth, and superior reliability
  • The maintenance-free laser source reduces maintenance and operating cost

Complete system with CNC control (FSCUT8000) SKU:
Complete system with CNC control (FSCUT8000)
Complete system with CNC control (FSCUT8000) SKU:
Hypecut CAD/CAM Software
Hypecut CAD/CAM Software SKU:
Ytterbium Faserlaser Raycus
Ytterbium Faserlaser Raycus SKU:
BOCI BLT 6 generation autofocus cutting head
BOCI BLT 6 generation autofocus cutting head SKU:
Filter suction system
Filter suction system SKU:
Laser safety cabin
Laser safety cabin SKU:
Automatic shuttle table system
Automatic shuttle table system SKU:
Centralised lubrication
Centralised lubrication SKU:
Cooling water cooler
Cooling water cooler SKU:
Aventics proportional valve
Aventics proportional valve SKU:
Operator instructions
Operator instructions SKU:

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ACE Laser PRO 4020 20R - High-power fiber laser cutting system with shuttle table, wide machining and performance spectrum, gas console and filtered vacuum system
ACE Laser PRO 4020 20R
SKU : 141114
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