Custom-cut with advanced Kjellberg plasma technology

Denes Bolze is a modern metalworking, blacksmithing, and welding company in Wolfs- burg.Since December 2021, the company has also offered plasma cutting, for which it uses the KNUTH Plasma-Jet Compact K 1530 with the new Q1500 plasma source.

Custom machine configurations

KNUTH Plasma-Jet Compact K 1530
Kjellberg Q1500 all-gas plasma source
Eckelmann IBE Software cncCUT Nest
Best cutting and marking quality using new Q-Mark and Q-Hole technologies

What does the system cut? Bolts: With this system we make head and foot plates, connector plates, rings and rounds – i.e., everything you need. Our plasma cutting systems can handle steel up to 60 mm thick. The technology gives us great advantages, especially for thinner sheets of metal.

What are the advantages? Bolts: Plasma cutting gives us higher cutting speeds compared to oxy-fuel cutting. We can also use it to cut stainless steel and aluminum and for marking components. Due to the reduced heat effect, our parts experience significantly less distortion than with flame cutting.

Your system uses advanced Kjellberg plasma technology. How was this decision made? Bolts: At that time and as it is equipped now, the system was not in the KNUTH Program. These changes were made per my requirements in collaboration with the KNUTH cutting experts. The system needed to be compact and ergonomic, but also high-performing in terms of capacity and precision. For instance, the new Q1500 plasma source offers Q-Hole technology. It made high-precision holes possible with a 0.75:1 (diameter : material thickness) ratio!

The wide cutting range extends from 0.5 up to a maximum of 60 mm in reinforced steel and 1–60 mm in stainless steel and aluminum. With the Q1500 plasma source’s modular design, subsequent system performance upgrades are possible

Plasma-Jet Compact K series

The Plasma-Jet Compact K series model is a custom-cutting plasma cutting system that was designed specifically for our customers’ requirements. With its compact design, this machine is suitable for use in small workshops as well as large industrial facilities. With advanced Eckelmann and Kjellberg technology and premium components from world-class manufacturers, this Plasma-Jet offers excellent cutting results and is suitable for multi-shift operations.

Plasma Cutting 4.0: Information – Diagnostics – Predictions

The new future-oriented Kjellberg Finsterwalde Q1500 plasma source brings precision plasma cutting to a new level while meeting the complex requirements of digitalized production.

Complete new development with more than 60 years of Kjellberg know-how
Inverter power source – digitally controlled, fully electronic process flow
Modular design – subsequent upgrading of system performance possible
Best cutting and marking quality – new Q-Mark and Q-Hole technologies Optimized processes – proven Contour Cut, Contour Cut Speed and Silent Cut cutting technologies
Low cost per meter cut – improved cutting speed, longer lifetime of consumables
Display of machine, process and consumption information
Preventive inspection and maintenance analysis
Interactive database, training and service updates

The Eckelmann control offers a streamlined, uncomplicated layout and intuitive access to all machine functions.

Plasma-Jet Compact K 1530

Compact plant for large panels with integrated extraction table for the use of cutting technology from Kjellberg

Compact design
space saving and easy relocating
Powerful Eckelmann controller with EtherCAT technology for full cutting control
Wide selection of Kjellbeg “made in Germany” cutting technologies (optional)
High productivity, designed for multi-shift operation
Low maintenance, rugged design

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