ACE Laser 4020 4.0 R - Fiber laser (Raycus) cutting system with shuttle table, wide machining and performance spectrum, gas console and filtered vacuum system

Protection of the working area through ergonomic housing with protective special glass windows and two front doors with locking system

Automatic exchange table system with light safe system

Automatic exchange table system with light safe system

The frame is meticulously welded and thermal treated

The frame is meticulously welded and thermal treated

High-quality cutter head with auto-focus made by the RayTools

High-quality cutter head with auto-focus made by the RayTools

Machine comes standard with a dust collector and filtration unit and has 99,997% filtration efficiency

Machine comes standard with a dust collector and filtration unit and has 99,997% filtration efficiency

ACE Laser 4020 4.0 R - Fiber laser (Raycus) cutting system with shuttle table, wide machining and performance spectrum, gas console and filtered vacuum system
Automatic exchange table system with light safe system
The frame is meticulously welded and thermal treated
High-quality cutter head with auto-focus made by the RayTools
Machine comes standard with a dust collector and filtration unit and has 99,997% filtration efficiency

ACE Laser 4020 4.0 R

SKU : 141019

The machines of the ACE Laser series offer a cutting system that sets new standards in price and performance. They are optimally designed for the cutting process and excellent part quality. The machines guarantee productivity, safety and reliability. Comprehensive standard equipment ensures efficiency and versatility. These properties make the ACE Laser the ideal choice for industrial laser cutting applications, from complex workpieces with a lot size of 1 to large series production in electronics, aerospace or the automotive industry.

  • Rugged design with high quality components
  • Complete cutting package including dust collector
  • Comprehensive KNUTH service: design, setup, and maintenance
Working area
Table dimensions 4000 mm x 2000 mm
Workpiece weight (max.) 1500 kg
Axis acceleration X- / Y-axis 10 m/s²
Axis acceleration Z axis 5 m/s²
Travels
Travel X-axis 2020 mm
Travel Y-axis 4050 mm
Travel Z-axis 100 mm
Rapid feed
Rapid feed 100 m/min
Change time at cutting table 12 sec - 17 sec
Accuracies
Positioning accuracy 0,03 mm/m
Repeatability 0,02 mm/m
Laser
Fiber laser 4000 W
Shaft length 1,08 ± 10% µm
Beam power max. 4000 W
Pulse frequency 50~5k Hz
Power consumption 16 kW
Supply voltage AC 380V ± 10%, 50/60Hz, 3xL+N
Cutting capacity in structural steel 20 mm
Cutting capacity in stainless steel 8 mm
Cutting capacity in aluminum 8 mm
Drive capacity
Machine drive capacity X-axis 1 kW
Machine drive capacity Y-axis 1,5 kW
Machine drive capacity Z-axis 0,4 kW
Measures and weights
Overall dimensions (length x width x height) 10,34 m x 4,28 m x 2,2 m
Weight 9000 kg

  • This state-of-the-art laser cutting system features a gantry-style construction with drives on both sides and a large working area of 3000 x 1500mm up to 6000 mm x 2000 mm that can accommodate most of the common plate sizes
  • The Y axis portal features an aluminum die-cast construction with low weight and high rigidity for excellent dynamics
  • Thermal treatment of the meticulously welded machine frame and all structural parts reliably eliminates production-related material stresses – ensuring long-lasting, precise alignment of all components. This ensures long-term and reproducible cutting edge accuracy and long machine life
  • The precision linear guides require minimal maintenance and are designed for long-lasting precision and high cutting speeds
  • High-precision rack-and-pinion gears on the Z and Y axis ensure superior and reliable positioning accuracy
  • Powerful servo-motors on all axes
  • For the safety of people and the environment, the cutting system is equipped with a machine housing and filter extraction system. Special protective glass windows make it possible to observe the cutting process
  • An automatic shuttle table system minimizes production downtimes, since the table can be loaded and unloaded during the cutting process
  • Perpendicularity or squareness tolerance for laser cutting acc. to DIN EN ISO 9013-1

Control

  • Easy operation with user-friendly optimized interface
  • A technology database includes cutting parameters and pre-set cycles for various metals
  • The efficient processing of all cutting jobs is further supported by user-friendly software for the selection of process parameters
  • Solenoid and proportional valves regulate the gas pressures (set in the control) during the cutting process

Cutting head

  • High-quality cutter head made by Raytools with motorized focus position adjustment, integrated collision guard, and level control
  • Maintenance-free beam guide is provided by a flexible fiberoptic cable and ensures a long tool life
  • Cutting systems from 6 kW laser power are equipped with a laser cutting head from the manufacturer BOCI, which offer the same technology but are specially designed for high-performance cutting

Laser Sources

  • The ytterbium fiber laser provides 1000 to 6000 W beam power, is made by the renowned manufacturer, Raycus, and ensures maximum cut quality and productivity
  • The maintenance-free laser source reduces maintenance and operating cost

Laser cutting systems with more laser power upon request

Operator instructions SKU:
Operator instructions
Operator instructions SKU:
Recirculating water cooling system for the laser source
Recirculating water cooling system for the laser source SKU:
  • Energy efficient water chiller with very high cooling performance to deliver a constant laser power for best cutting quality and speed
  • Standard features include automatic temperature adjustment, parameters setting, pressure and level control
High pressure cutting head with automatic focus adjustment
High pressure cutting head with automatic focus adjustment SKU:
  • Swiss designed RayTools cutting head with built-in motor and drive unit, auto-focus, collision sensor and closed-loop water cooling system for collimation and focusing lens
  • Based on application and laser source power other brands can be offered
Full protective housing
Full protective housing SKU:
  • Working area covered by ergonomic housing with protective special glass windows front doors with interlock system
  • The design might have slight variations based on the optional equipment and cutting size
Automatic exchange table
Automatic exchange table SKU:

Minimizes production downtime using the second table for setting the plates or unloading the cut parts, during the cutting process

Automatic gas console with electrovelves for Oxygen and Nitrogen
Automatic gas console with electrovelves for Oxygen and Nitrogen SKU:
  • Integrated in the machine, this unit adjusts and maintains gas pressure when cutting with oxygen to ensure the best cutting quality
  • It's controlled by the CNC unit and while cutting it doesn't require any assistance from the operator
Dust collector and filtration unit
Dust collector and filtration unit SKU:
  • Top quality W3 Dedusting Class certified filtration unit with HEPA 14 filter quality
  • Unit capacity depends on machine cutting surface and the power of the laser source
CypCut CNC controler
CypCut CNC controler SKU:

CNC-Controller

  • Machine is equipped with a powerful CNC system with a large display and intuitive user interface
  • The 2 installed video camera enable full visualization of the loading and cutting process
  • A remote controller is delivered as standard for quicker and easier machine preparation
  • Remote access possible thought Ethernet

CypCut – Built-in Nesting and Cutting Software

  • Supports most common file extensions (Ai, DXF, PLT, LXD)
  • Material library with many functions for storing the cutting parameters
  • Automatic nesting with various options and patterns for minimum material loss
  • Real time laser power adjustment
  • Breakpoint memory which allows you to get positioned at any point of the process or temporarily stop and start from another point
Ytterbium fiber laser by Raycus
Ytterbium fiber laser by Raycus SKU:
  • High-Power fiber laser sources from Raycus, with very high electro-optical conversion efficiency
  • Standard with laser power between 1-6 kW, but we have bigger sources available on demand
Central lubrication system
Central lubrication system SKU:

Mounted behind the bridge, this unit ensures automatic central lubrication, which minimizes service requirements and greatly increases machine reliability.

CypCut CAD/CAM Software
CypCut CAD/CAM Software SKU:
  • CAD/CAM Software wich provides all the necessary features and tools to manipulate your design
  • Includes drawing import and editing, nesting, path generation and realtime process control

CypCut CNC controler

CNC-Controller

  • Machine is equipped with a powerful CNC system with a large display and intuitive user interface
  • The 2 installed video camera enable full visualization of the loading and cutting process
  • A remote controller is delivered as standard for quicker and easier machine preparation
  • Remote access possible thought Ethernet

CypCut – Built-in Nesting and Cutting Software

  • Supports most common file extensions (Ai, DXF, PLT, LXD)
  • Material library with many functions for storing the cutting parameters
  • Automatic nesting with various options and patterns for minimum material loss
  • Real time laser power adjustment
  • Breakpoint memory which allows you to get positioned at any point of the process or temporarily stop and start from another point
Refrigerated compressed air dryers
  • Dew Point +3°C
  • Max. working pressure: 16 bar
  • Flow rate: 0,88 m3/min
  • Connection: 1/2"
  • Dimensions (L×W×H): 413×363×557 mm
  • Including first and second stage filters
Refrigerated compressed air dryers SKU: 251090
Refrigerated compressed air dryers
  • Dew Point +3°C
  • Max. working pressure: 16 bar
  • Flow rate: 0,88 m3/min
  • Connection: 1/2"
  • Dimensions (L×W×H): 413×363×557 mm
  • Including first and second stage filters
Oxygen pressure reducer 200 bar/0-20bar infinitely variable SKU: 254030
Oxygen pressure reducer 200 bar/0-20bar infinitely variable
Nitrogen pressure reducer 200 bar to 50 bar 1-stage SKU: 254031
Nitrogen pressure reducer 200 bar to 50 bar 1-stage
Oxygen pressure reducer 300 bar/0-20bar SKU: 254032
Oxygen pressure reducer 300 bar/0-20bar
Nitrogen pressure reducer 300 bar/0-50bar SKU: 254033
Nitrogen pressure reducer 300 bar/0-50bar

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ACE Laser 4020 4.0 R - Fiber laser (Raycus) cutting system with shuttle table, wide machining and performance spectrum, gas console and filtered vacuum system
ACE Laser 4020 4.0 R
SKU : 141019
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