Plasma-Jet TrueCut 2040 H - First-class performance through Hypertherm CNC control with a large machining and power spectrum.
Quick-coupling for cutter head

Quick-coupling for cutter head

Dust collector and filtration unit available as optional feature

Dust collector and filtration unit available as optional feature

Plasma-Jet TrueCut 2040 H - First-class performance through Hypertherm CNC control with a large machining and power spectrum.
Quick-coupling for cutter head
Dust collector and filtration unit available as optional feature

Plasma-Jet TrueCut 2040 H

SKU : 144015

The machines of the Plasma-Jet TrueCut H-series are highly specialized cutting systems for the production or individual production of complex parts. This series is designed for high loads in multi-shift operation and is equipped with the latest Hypertherm technology and high-quality components.The extensive optional equipment enables versatile, tailor-made solutions for specific customer requirements. For example with several torches, oxy-fuel cutting heads, miter cuts or pipe processing units.

  • Independent table for high accuracy
  • Powerful ProNest LT nesting software for optimised production
  • Customised for the use of HYPERTHERM plasma sources (option)
  • High productivity, designed for multi-shift operation
  • Extensive options for customised solutions
Working area
Cutting width 2000 mm
Cutting length 4000 mm
Table height 700 mm
Table load capacity 520 kg/m2
Rapid feed 18000 mm/min
Plasma source Hypertherm
Measures and weights
Weight 4100 kg

Construction

  • Stand-alone cutter table features rigid steel construction for high load capacity
  • Stand-alone table eliminates thermal and mechanical influences on the plasma cutter system
  • Table is prepared for dust collection system, being equipped with electro-pneumatically actuated suction flaps for an efficient fume extraction of the segment where the cutting process is momentary in action

Transmission and drives

  • Dynamic AC servo drives from Panasonic on all axes with maintenance-free, zero-backlash planetary gears
  • Low-wear and low-maintenance helical gears are designed for continuous operation
  • Linear guide ways from on all axes, designed for long life and smooth motion even at high speeds. The width of linear guides on X/Y axes is 20/30 mm
  • The structure of the machine and the selection of components are designed to enable multi-shift operation

Cutting head

  • Z axis with ball screw transmission and servo-driven automatic torch height control
  • Quick-coupling for cutter head allows quick head exchanges for reduced tooling time
  • Use the existing cutting parameters stored in the control to find the optimum cut
  • Optimum bed speed even for fine contours and tight radii
  • Available with 5-axis cutter head, tube cutter, and many more options

Control

  • CNC controller from Hypertherm - Edge CONNECT
  • The ProNest LT Software is delviered as standard.

Table prepared for filter system (automatic closure control ) SKU:
Table prepared for filter system (automatic closure control )
Table prepared for filter system (automatic closure control ) SKU:
Panasonic Servomotors qand drivers
Panasonic Servomotors qand drivers SKU:
Automatic burner height control with Hypertherm THC sensor
Automatic burner height control with Hypertherm THC sensor SKU:
Cutting torch with magnetic coupling and crash sensor
Cutting torch with magnetic coupling and crash sensor SKU:
Hypertherm Edge Connect CNC-Unit
Hypertherm Edge Connect CNC-Unit SKU:

Hypertherm EDGE® Connect

  • EDGE® Connect, Hypertherm’s newest Computer Numeric Control (CNC) platform, delivers unmatched reliability, powerful embedded capabilities, and a high level of customizability
  • With Patented CutPro® Wizard, even new operators can be cutting production parts in less than five minutes
  • On-screen Software Operator’s Console (Soft OpCon) allows easy setup and operation of cutting station and manual motion
  • Integrated communications with plasma and torch height control systems deliver automated and expert control using installed factory or custom cut charts
  • Custom cut charts can be created and controlled in the part program or made available to the CutPro Wizard
  • EDGE Connect runs on the Windows® 10 Enterprise operating system

Phoenix® buit-in software

  • Phoenix® software is the core operational interface and is common across the entire Hypertherm family of CNC systems
  • Contains built-in cut charts for automatically setting process parameters for mild steel, stainless, and aluminum to enable consistently optimized cutting performance
  • The wizards and diagnostic support tools enable easy setup, use and rapid troubleshooting
  • Built-in help and cutting optimization tips for improving table performance and process outcomes at the touch of a button
19” touchscreen by ELO
19” touchscreen by ELO SKU:
Ethercat-E
Ethercat-E SKU:
Laser pointer
Laser pointer SKU:
ProNest LT
ProNest LT SKU:

Hypertherm Edge Connect CNC-Unit

Hypertherm EDGE® Connect

  • EDGE® Connect, Hypertherm’s newest Computer Numeric Control (CNC) platform, delivers unmatched reliability, powerful embedded capabilities, and a high level of customizability
  • With Patented CutPro® Wizard, even new operators can be cutting production parts in less than five minutes
  • On-screen Software Operator’s Console (Soft OpCon) allows easy setup and operation of cutting station and manual motion
  • Integrated communications with plasma and torch height control systems deliver automated and expert control using installed factory or custom cut charts
  • Custom cut charts can be created and controlled in the part program or made available to the CutPro Wizard
  • EDGE Connect runs on the Windows® 10 Enterprise operating system

Phoenix® buit-in software

  • Phoenix® software is the core operational interface and is common across the entire Hypertherm family of CNC systems
  • Contains built-in cut charts for automatically setting process parameters for mild steel, stainless, and aluminum to enable consistently optimized cutting performance
  • The wizards and diagnostic support tools enable easy setup, use and rapid troubleshooting
  • Built-in help and cutting optimization tips for improving table performance and process outcomes at the touch of a button
Oxy-fuel cutter head
Oxy-fuel cutter head SKU: 251915
Oxy-fuel cutter head
Additional tube support SKU: 253401
Additional tube support

Additional tube support - must indicate, if round or square tubes

1 meter extension for tube cutting SKU: 253402
1 meter extension for tube cutting
Manual bevel device for cutting head SKU: 253404
Manual bevel device for cutting head
XPR 170 Core Plasma source SKU: 253407
XPR 170 Core Plasma source
  • The XPR170™ is the newest system in the XPR™ Plasma product line. The XPR170™ provides next-generation X-Definition™ processes for very thin to medium thick materials, expanding the spectrum of plasma applications with unprecedented new possibilities.
  • It is known for its superior X-Definition™ cutting quality in plain carbon steel, steel alloys, and aluminum. The XPR170™ also provides higher cutting speeds, resulting in drastically increased productivity and reduced operating cost. New user-friendly features and system optimizations simplify the XPR’s operation, minimize operator intervention and ensure maximum capacity with unsurpassed reliability.
  • Maximum output: 170 A
  • Thicknesses for optimal cutting quality: 3–35 mm
  • Cutting speed for 20 mm at 170 A: 1575 mm/min
  • Hole cutting capacity: 40 mm
  • Separating cut capacity: 60 mm

The Core console is designed for customers who mainly cut unalloyed steel. The Core console, using nitrogen as the plasma gas, offers full X-definition performance for unalloyed steel and entry-level performance for alloyed steel and aluminum. Core allows marking with nitrogen plasma gas on all materials

XPR 170 Optimix Plasma source SKU: 253409
XPR 170 Optimix Plasma source
  • The XPR170™ is the newest system in the XPR™ Plasma product line. The XPR170™ provides next-generation X-Definition™ processes for very thin to medium thick materials, expanding the spectrum of plasma applications with unprecedented new possibilities.
  • It is known for its superior X-Definition™ cutting quality in plain carbon steel, steel alloys, and aluminum. The XPR170™ also provides higher cutting speeds, resulting in drastically increased productivity and reduced operating cost. New user-friendly features and system optimizations simplify the XPR’s operation, minimize operator intervention and ensure maximum capacity with unsurpassed reliability.
  • Maximum output: 170 A
  • Thicknesses for optimal cutting quality: 3–35 mm
  • Cutting speed for 20 mm at 170 A: 1575 mm/min
  • Hole cutting capacity: 40 mm
  • Separating cut capacity: 60 mm

The OptiMix console was developed for customers who cut large quantities of alloyed steel and aluminum and need top-quality cutting results for these applications. The OptiMix console offers all the features of the VWI console plus the ability to mix up to three different gases:

  • Reduces the costs of buying premixed fuel gases like H35
  • Offers the flexibility of adjusting gas mixes to optimize cutting results for alloyed steel and aluminum
XPR 170 VWI Plasma source SKU: 253408
XPR 170 VWI Plasma source
  • The XPR170™ is the newest system in the XPR™ Plasma product line. The XPR170™ provides next-generation X-Definition™ processes for very thin to medium thick materials, expanding the spectrum of plasma applications with unprecedented new possibilities.
  • It is known for its superior X-Definition™ cutting quality in plain carbon steel, steel alloys, and aluminum. The XPR170™ also provides higher cutting speeds, resulting in drastically increased productivity and reduced operating cost. New user-friendly features and system optimizations simplify the XPR’s operation, minimize operator intervention and ensure maximum capacity with unsurpassed reliability.
  • Maximum output: 170 A
  • Thicknesses for optimal cutting quality: 3–35 mm
  • Cutting speed for 20 mm at 170 A: 1575 mm/min
  • Hole cutting capacity: 40 mm
  • Separating cut capacity: 60 mm

The VWI (Vented Water Injection™) console was developed for customers whose volumes consist primarily of unalloyed steel, but who need better performance when cutting alloyed steel and aluminum, the ability to plunge-cut thicker materials, or high-quality marking. The VWI console offers all the advantages of the Core console, as well as:

  • Patent-pending VWI processes, using a protective shield for water spraying and delivering superior cutting results with alloyed steel and aluminum
  • The F5 fuel gas function delivers better results than cutting with nitrogen for thinner alloys
  • The argon gas function provides extremely good marking results and a higher plunge-cutting capacity with argon-supported cutting processes
XPR 300 VWI Plasma source SKU: 253411
XPR 300 VWI Plasma source
  • The XPR300™ represents the latest advances in mechanized plasma cutting technology on the market. These units redefine the next generation of plasma cutting performance. They expand the application spectrum and possibilities in ways never conceived before.
  • The XPR300 is known for its superior X-Definition® cutting quality in plain carbon steel, steel alloys, and aluminum. Its much higher cutting speed generates greatly increased productivity, with the resulting lower operating costs.
  • Its new user-friendly features and system optimizations simplify the XPR300’s operation, minimize operator intervention and ensure maximum capacity with unsurpassed reliability.
  • Maximum output: 300 A
  • Thicknesses for optimal cutting quality: 3–45 mm
  • Cutting speed for 20 mm at 300 A: 2550 mm/min
  • Hole cutting capacity: 50 mm
  • Separating cut capacity: 80 mm

The VWI (Vented Water Injection™) console was developed for customers whose volumes consist primarily of unalloyed steel, but who need better performance when cutting alloyed steel and aluminum, the ability to plunge-cut thicker materials, or high-quality marking. The VWI console offers all the advantages of the Core console, as well as:

  • Patent-pending VWI processes, using a protective shield for water spraying and delivering superior cutting results with alloyed steel and aluminum
  • The F5 fuel gas function delivers better results than cutting with nitrogen for thinner alloys
  • The argon gas function provides extremely good marking results and a higher plunge-cutting capacity with argon-supported cutting processes
XPR 300 Core Plasma source SKU: 253410
XPR 300 Core Plasma source
  • The XPR300™ represents the latest advances in mechanized plasma cutting technology on the market. These units redefine the next generation of plasma cutting performance. They expand the application spectrum and possibilities in ways never conceived before.
  • The XPR300 is known for its superior X-Definition® cutting quality in plain carbon steel, steel alloys, and aluminum. Its much higher cutting speed generates greatly increased productivity, with the resulting lower operating costs.
  • Its new user-friendly features and system optimizations simplify the XPR300’s operation, minimize operator intervention and ensure maximum capacity with unsurpassed reliability.
  • Maximum output: 300 A
  • Thicknesses for optimal cutting quality: 3–45 mm
  • Cutting speed for 20 mm at 300 A: 2550 mm/min
  • Hole cutting capacity: 50 mm
  • Separating cut capacity: 80 mm

The Core console is designed for customers who mainly cut unalloyed steel. The Core console, using nitrogen as the plasma gas, offers full X-definition performance for unalloyed steel and entry-level performance for alloyed steel and aluminum. Core allows marking with nitrogen plasma gas on all materials

XPR 300 Optimix Plasma source SKU: 253412
XPR 300 Optimix Plasma source
  • The XPR300™ represents the latest advances in mechanized plasma cutting technology on the market. These units redefine the next generation of plasma cutting performance. They expand the application spectrum and possibilities in ways never conceived before.
  • The XPR300 is known for its superior X-Definition® cutting quality in plain carbon steel, steel alloys, and aluminum. Its much higher cutting speed generates greatly increased productivity, with the resulting lower operating costs.
  • Its new user-friendly features and system optimizations simplify the XPR300’s operation, minimize operator intervention and ensure maximum capacity with unsurpassed reliability.
  • Maximum output: 300 A
  • Thicknesses for optimal cutting quality: 3–45 mm
  • Cutting speed for 20 mm at 300 A: 2550 mm/min
  • Hole cutting capacity: 50 mm
  • Separating cut capacity: 80 mm

The OptiMix console was developed for customers who cut large quantities of alloyed steel and aluminum and need top-quality cutting results for these applications. The OptiMix console offers all the features of the VWI console plus the ability to mix up to three different gases:

  • Reduces the costs of buying premixed fuel gases like H35
  • Offers the flexibility of adjusting gas mixes to optimize cutting results for alloyed steel and aluminum
Plasma-Jet H Softwareoption Common Line Cutting SKU: 253414
Plasma-Jet H Softwareoption Common Line Cutting
Plasma-Jet H Softwareoption Collision Avoidance SKU: 253415
Plasma-Jet H Softwareoption Collision Avoidance
Plasma-Jet H Softwareoption Chain and Bridge Cutting SKU: 253416
Plasma-Jet H Softwareoption Chain and Bridge Cutting
5 axis bevel cutting for Hypertherm systems SKU: 253418
5 axis bevel cutting for Hypertherm systems
Tanaka oxy-fuel cutter head SKU: 253592
Tanaka oxy-fuel cutter head
Square adaptor for square tube cutter unit on Plasma-Jet SKU: 253651
Square adaptor for square tube cutter unit on Plasma-Jet
Tube cutting system 6.000 mm for Hypertherm systems TrueCut SKU: 253419
Tube cutting system 6.000 mm for Hypertherm systems TrueCut
Tube cutting system 3.000 mm for Hypertherm systems TrueCut SKU: 253420
Tube cutting system 3.000 mm for Hypertherm systems TrueCut
Maxpro 200 Plasma source SKU: 253406
Maxpro 200 Plasma source
  • The MAXPRO200® LongLife® Plasma Cutting System was developed for high-capacity, high-load cutting and gouging applications. This user-friendly system can be operated with air, oxygen or nitrogen plasma. It features high cutting speeds and quick process change-overs for maximum productivity The latest Hypertherm consumable design, like LongLife® technology, increase wear resistance and consumable life resulting in lower per-part cost.

Note: All specified cutting and piercing depths are dependent on the material as well as the cutting technology and guide system

Plasma-Jet filter extraction system 4.000 m3/h SKU: 253397
Plasma-Jet filter extraction system 4.000 m3/h
Plasma-Jet H Softwareoption ProNest SKU: 253413
Plasma-Jet H Softwareoption ProNest
Plasma-Jet filter extraction system 6.000 m3/h SKU: 253398
Plasma-Jet filter extraction system 6.000 m3/h
Starter set MaxPro200, structural steel, oxygen SKU: 254154
Starter set MaxPro200, structural steel, oxygen
Starter set MaxPro200, structural steel, compressed air SKU: 254155
Starter set MaxPro200, structural steel, compressed air
Starter set MaxPro200, N2 steel/aluminum SKU: 254156
Starter set MaxPro200, N2 steel/aluminum
XPR 460 Core Plasmasource SKU: 254250
XPR 460 Core Plasmasource
  • The Hypertherm XPR460® is one of the world’s most powerful and versatile series of mechanized plasma cutting systems for cutting unalloyed steel, alloyed steel and aluminum in various thicknesses – even on uneven surfaces
  • The XPR460 excels with maximum versatility, productivity and accuracy
  • All consumables are of consistent high quality that will last across their lifetime – from the first to the last cut
  • Precision cutting with the XPR460 will result in less dross buildup and thereby reduces the amount of reworking

Increased versatility expands the range of applications

  • Offers maximum versatility when cutting unalloyed steel, alloyed steel, and aluminum
  • Allows cutting the widest spectrum of different metals and thicknesses
  • Ensures high quality and consistent cuts on uneven metal surfaces, even on lacquer and rust

Maximized productivity leads to lower operating cost

  • Maximum performance optimizes productivity due to high quality cuts, higher cutting speeds and the ability to cut thicker materials
  • Argon-based technology allows hole punching and starting at the edge, even on very thick unalloyed and alloyed steel
  • Cuts with oxygen up to 460 Amp and delivers the best cutting results on unalloyed steel
  • Exclusive Arc Response Technology™ kicks in when problems arise to protect consumable life and prevent damages to the torch

Precision cuts lead to reduced reworking

  • All parts are of consistent high quality that will last across their lifetime from the first to the last cut
  • Ensures a smooth surface, minimal angularity, and minimal or no dross buildup, so only clean cut parts leave the cutting table
  • Integrated XPR® technology improves the quality of 45° bevel cuts on thicker materials for efficient welding
  • The exclusive SureCut™ technology provides extended cutting functions via automatic integration in our plasma cutting process for even better results
  • The Core console is designed for customers who mainly cut unalloyed steel
  • The Core console, using nitrogen as the plasma gas, offers full X-definition performance for unalloyed steel and entry-level performance for alloyed steel and aluminum
  • Core allows marking with nitrogen plasma gas on all materials
XPR 460 Core Plus Plasmasource SKU: 254251
XPR 460 Core Plus Plasmasource
  • The Hypertherm XPR460® is one of the world’s most powerful and versatile series of mechanized plasma cutting systems for cutting unalloyed steel, alloyed steel and aluminum in various thicknesses – even on uneven surfaces
  • The XPR460 excels with maximum versatility, productivity and accuracy
  • All consumables are of consistent high quality that will last across their lifetime – from the first to the last cut
  • Precision cutting with the XPR460 will result in less dross buildup and thereby reduces the amount of reworking

Increased versatility expands the range of applications

  • Offers maximum versatility when cutting unalloyed steel, alloyed steel, and aluminum
  • Allows cutting the widest spectrum of different metals and thicknesses
  • Ensures high quality and consistent cuts on uneven metal surfaces, even on lacquer and rust

Maximized productivity leads to lower operating cost

  • Maximum performance optimizes productivity due to high quality cuts, higher cutting speeds and the ability to cut thicker materials
  • Argon-based technology allows hole punching and starting at the edge, even on very thick unalloyed and alloyed steel
  • Cuts with oxygen up to 460 Amp and delivers the best cutting results on unalloyed steel
  • Exclusive Arc Response Technology™ kicks in when problems arise to protect consumable life and prevent damages to the torch

Precision cuts lead to reduced reworking

  • All parts are of consistent high quality that will last across their lifetime from the first to the last cut
  • Ensures a smooth surface, minimal angularity, and minimal or no dross buildup, so only clean cut parts leave the cutting table
  • Integrated XPR® technology improves the quality of 45° bevel cuts on thicker materials for efficient welding
  • The exclusive SureCut™ technology provides extended cutting functions via automatic integration in our plasma cutting process for even better results

All Core console functions plus argon tagging, and over 10% more piercing depth with argon support lead to an optimized hole punching capacity

XPR 460 VWI Plasmasource SKU: 254252
XPR 460 VWI Plasmasource
  • The Hypertherm XPR460® is one of the world’s most powerful and versatile series of mechanized plasma cutting systems for cutting unalloyed steel, alloyed steel and aluminum in various thicknesses – even on uneven surfaces
  • The XPR460 excels with maximum versatility, productivity and accuracy
  • All consumables are of consistent high quality that will last across their lifetime – from the first to the last cut
  • Precision cutting with the XPR460 will result in less dross buildup and thereby reduces the amount of reworking

Increased versatility expands the range of applications

  • Offers maximum versatility when cutting unalloyed steel, alloyed steel, and aluminum
  • Allows cutting the widest spectrum of different metals and thicknesses
  • Ensures high quality and consistent cuts on uneven metal surfaces, even on lacquer and rust

Maximized productivity leads to lower operating cost

  • Maximum performance optimizes productivity due to high quality cuts, higher cutting speeds and the ability to cut thicker materials
  • Argon-based technology allows hole punching and starting at the edge, even on very thick unalloyed and alloyed steel
  • Cuts with oxygen up to 460 Amp and delivers the best cutting results on unalloyed steel
  • Exclusive Arc Response Technology™ kicks in when problems arise to protect consumable life and prevent damages to the torch

Precision cuts lead to reduced reworking

  • All parts are of consistent high quality that will last across their lifetime from the first to the last cut
  • Ensures a smooth surface, minimal angularity, and minimal or no dross buildup, so only clean cut parts leave the cutting table
  • Integrated XPR® technology improves the quality of 45° bevel cuts on thicker materials for efficient welding
  • The exclusive SureCut™ technology provides extended cutting functions via automatic integration in our plasma cutting process for even better results

The VWI (Vented Water Injection™) console was developed for customers whose volumes consist primarily of unalloyed steel, but who need better performance when cutting alloyed steel and aluminum, the ability to plunge-cut thicker materials, or high-quality marking. The VWI console offers all the advantages of the Core console, as well as:

  • Patent-pending VWI processes, using a protective shield for water spraying and delivering superior cutting results with alloyed steel and aluminum
  • The F5 fuel gas function delivers better results than cutting with nitrogen for thinner alloys
  • The argon gas function provides extremely good marking results and a higher plunge-cutting capacity with argon-supported cutting processes
XPR 460 Optimix Plasmasource SKU: 254253
XPR 460 Optimix Plasmasource
  • The Hypertherm XPR460® is one of the world’s most powerful and versatile series of mechanized plasma cutting systems for cutting unalloyed steel, alloyed steel and aluminum in various thicknesses – even on uneven surfaces
  • The XPR460 excels with maximum versatility, productivity and accuracy
  • All consumables are of consistent high quality that will last across their lifetime – from the first to the last cut
  • Precision cutting with the XPR460 will result in less dross buildup and thereby reduces the amount of reworking

Increased versatility expands the range of applications

  • Offers maximum versatility when cutting unalloyed steel, alloyed steel, and aluminum
  • Allows cutting the widest spectrum of different metals and thicknesses
  • Ensures high quality and consistent cuts on uneven metal surfaces, even on lacquer and rust

Maximized productivity leads to lower operating cost

  • Maximum performance optimizes productivity due to high quality cuts, higher cutting speeds and the ability to cut thicker materials
  • Argon-based technology allows hole punching and starting at the edge, even on very thick unalloyed and alloyed steel
  • Cuts with oxygen up to 460 Amp and delivers the best cutting results on unalloyed steel
  • Exclusive Arc Response Technology™ kicks in when problems arise to protect consumable life and prevent damages to the torch

Precision cuts lead to reduced reworking

  • All parts are of consistent high quality that will last across their lifetime from the first to the last cut
  • Ensures a smooth surface, minimal angularity, and minimal or no dross buildup, so only clean cut parts leave the cutting table
  • Integrated XPR® technology improves the quality of 45° bevel cuts on thicker materials for efficient welding
  • The exclusive SureCut™ technology provides extended cutting functions via automatic integration in our plasma cutting process for even better results

The OptiMix console was developed for customers who cut large quantities of alloyed steel and aluminum and need top-quality cutting results for these applications. The OptiMix console offers all the features of the VWI console plus the ability to mix up to three different gases:

  • Reduces the costs of buying premixed fuel gases like H35
  • Offers the flexibility of adjusting gas mixes to optimize cutting results for alloyed steel and aluminum

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Plasma-Jet TrueCut 2040 H - First-class performance through Hypertherm CNC control with a large machining and power spectrum.
Plasma-Jet TrueCut 2040 H
SKU : 144015
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